Standard catalog lead time
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Manufacturing & test lines
SMT, assembly, burn-in and packaging — production capacity for chain rollouts and OEM orders.
7–15 days Standard catalog lead time
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Key process inspection coverage
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Standard hardware warranty
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Major categories on shared lines
Manufacturing & inspection capabilities
Process highlights, records and QC handoffs are in the detail panels below.
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SMT placement line
Automated placement and reflow for mainboards and module boards; solder paste printing, SPI and AOI sampling for consistent RCU and smart module soldering.
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Assembly & functional test
Mechanical assembly of 86 panels, card power, door signs; power-on self-test and itemized key/relay/comm port functional testing with records.
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Burn-in & sampling
Hosts and power components powered per spec with typical guestroom load cycling to expose early failures before shipment.
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Packing & outgoing inspection
Label, traceability code and accessory list verification; shock packaging and batch ledger; phased project delivery and separate spare shipments.
SMT placement line
Solder paste print → SPI → placement → reflow → AOI sampling; process parameters bound to batch numbers; abnormal batches quarantined from the line.
Assembly & functional test
Post-assembly power-on self-test: keys, relays, comm ports and touch tested item by item; test log summaries written to batch records for OQC and after-sales traceability.
Burn-in & sampling
Hosts and power units burn-in per enterprise standard with typical guestroom load on/off cycles; burn-in station data archived to reduce early field failures.
Packing & outgoing inspection
OQC verifies model, labels, accessories and packing list; whole units and spares can ship in batches with traceability codes and receiving notes for phased project delivery.
Delivery rhythm reference
Reference for typical project orders; bulk or OEM custom per commercial contract and production schedule.
| Order type | Typical lead time | Phased delivery | Notes |
|---|---|---|---|
| Catalog standard (in stock) | 7–15 business days | Supported | Hot RCU / panel models kept in safety stock |
| Catalog standard (scheduled) | 15–25 business days | Supported | Lines by category aligned with low-voltage construction |
| OEM / custom order | Pilot 15–30 days + bulk | Supported | Mass production after pilot validation — see OEM process |
| After-sales spares | 3–7 business days | Separate shipment | Same process and inspection as mass production |
Production line gallery
Auto-rotating photos of each line stage; or click the order-to-ship steps below to sync.
Manufacturing capability overview
Lean scheduling for project batches
Lines managed by product category with safety stock for standard models and dedicated runs for OEM orders. Chain projects can agree phased delivery aligned with on-site low-voltage work — reducing site stockpiles and re-handling.
- Safety stock for standard RCU and hot panel models
- Bulk orders lock capacity and materials in advance
- Spares and whole units ship separately for faster after-sales response
Test stations and fixtures
Key models use dedicated test fixtures covering communication, relays, current sampling and panel touch. Test data archived by batch for fast production record lookup when after-sales issues arise.
- Incoming, in-process and final inspection coordinated (see quality page)
- Nonconforming material isolation, analysis and CAPA closure
- Test specifications updated with firmware versions
Factory overview
More photos on the factory tour page; key accounts can book line walkthroughs.
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Plant overview -
SMT placement line -
Through-hole assembly -
Incoming inspection
From order to shipment
Switch steps for details; syncs with the production gallery above.
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Order review
Verify BOM, lead time, custom items and certification; confirm materials and capacity.
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Material preparation
Lock components and mechanical parts per BOM; critical parts IQC-approved before line release.
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Production
SMT, assembly, test and burn-in per routing with records retained.
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Final inspection
OQC samples appearance, function and accessories; outgoing inspection records issued.
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Logistics delivery
Pack and ship by project batch with packing list and traceability info.
In-house lines vs badge assembly
Chain buyers and contractors often ask if we are just an assembly house — this table shows key differences in PurePoint Smart in-house manufacturing and QC (for commercial evaluation).
| Evaluation dimension | PurePoint Smart in-house lines | Typical badge assembly |
|---|---|---|
| Batch traceability | Batch numbers through IQC → in-process → OQC | Relies on subcontractor records, hard to unify |
| Outgoing inspection records | OQC samples available per project | Most cannot provide |
| Spares same process as mass production | Spares follow same inspection standard | Spare sources vary |
| OEM pilot validation | Mass production after pilot gate | Direct re-badge shipping risk |
| Factory audit / line tour | QC walkthrough available by appointment | Usually no on-site audit |
| BOM / document versions | Linked to R&D version tree | Docs lag or missing |
Line tours & technical training
After commercial confirmation, key accounts, chain procurement and OEM/ODM projects can book factory tours with process and quality staff explaining SMT, testing and traceability; hardware install and commissioning training for integrator engineers is also available.
Manufacturing quality commitments
- No inspection shortcuts for expedited orders — critical processes remain fully inspected
- OEM custom validated in pilot before mass production
- Shipped units include model, batch and warranty info for project ledgers
- Spare channel shares process standards with mass-production lines
R&D · Manufacturing · Quality closed loop
Our strength is the full chain from BOM definition through mass production to traceability — integrators can align bids, delivery and O & M with the pages below.
- R&D product standardization
232+ models · four deployment routes · versioned standard BOMs and engineering docs
- Manufacturing & test lines
SMT to shipping · batch traceability · catalog and OEM phased delivery
- Quality management system
IQC / IPQC / OQC · outgoing records · warranty and CAPA closure
Bulk stocking or OEM line assessment?
Share estimated quantity, lead time and custom items — we will advise capacity and pilot sample recommendations.